Thermal Launch Engineer, Energy Products

Description:
Tesla is seeking a skilled Mechanical Design Launch Engineer to join our Energy Products team, focusing on the Megapack thermal system. With a strong background in mechanical design, you will collaborate cross-functionally to deliver and scale our products. This role will bridge the gap between design, manufacturing, and deployment, collaborating with partner teams to launch our thermal systems with an emphasis on quality, reliability, and scalability.

Responsibilities:
Collaborate with cross-functional teams (engineering, manufacturing, production, supply chain, among others) to drive the successful launch of industrial product thermal systems
Component mechanical design ownership to resolve production issues, improve product field quality, and drive continuous product improvements to enhance thermal performance and reduce costs
Develop and optimize industrial processes for high-volume production, focusing on efficiency, quality, and scalability
Identify and resolve production bottlenecks during the launch phase by implementing assembly, process improvements
Create and maintain documentation, including process workflows, SOPs, assembly drawings, and launch checklists
Work closely with suppliers to ensure component readiness and alignment with production timelines
Troubleshoot mechanical design issues during prototyping, manufacturing, and field deployment
Work with manufacturing, process, quality, NPI, and supply chain teams in the early development phase to ensure designs are scalable and cost-effective for mass production (DFM)
Support cross-functional teams in meeting aggressive project timelines and performance goals
Travel to support production launch and ramp (supplier visits, on-site at Tesla factories, etc.)

Requirements:
Bachelor’s Degree in Mechanical Engineering or related field, or equivalent experience
3+ years of experience in mechanical design, ideally in energy storage, HVAC, or related industries
Proficiency in CAD software (e.g., SolidWorks, CATIA) and data analysis tools (Matlab, Excel, or similar)
Strong understanding of manufacturing processes, assembly line setup, production scaling, and design for manufacturability (DFM)
Experience with product launch cycles and cross-functional collaboration
Ability to work in a fast-paced environment and adapt to evolving project needs
Experience with manufacturing processes such as sheet metal, casting, injection molding, and extrusions (or similar)
Experience with electromechanical components such as motors, sensors, harnesses, and PCBAs
Familiarity with regulatory standards for thermal and energy systems
Passion for sustainable energy and Tesla’s mission to accelerate the world’s transition to amazing abundance

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program