Mechanical Design Engineer, Safety Systems, Energy Products

Description:
Tesla Energy is bringing battery, solar, and charging technologies to the grid, establishing new industries and defining the future of renewable energy ecosystems. This team is at the forefront of enabling this vision by ensuring critical safety systems of highly energy-dense products work as intended.
As a mechanical design engineer, safety systems, you will drive the design of battery energy systems to ensure and maintain Tesla’s robust safety record. You will own the design of safety-critical hardware from design conception to mass production. Additionally, you will be assigned as the responsible safety engineer of a program, take charge of the validation process, and build the case for robust product safety. In doing so, you will be engaging in safety-critical scenarios across electrical, thermal, mechanical, and even power electronics disciplines.
The role is collaborative and cross-functional, requiring extensive interfacing with teams including systems engineering, parallel design teams, electrical/firmware engineering, and abuse testing, to name a few. Our team is composed of individuals who are thoughtful, fast-moving, self-motivated, love to solve difficult problems, quick to take up ownership and responsibility, and are team players.

Responsibilities:
Ownership of the safety for new and existing Tesla Energy products, ensuring the designed parts and system meet Tesla’s internal and regulatory safety requirements and can successfully scale into mass production
Ownership of safety-critical components from design conception to mass production
Provide safety thinking and coverage from the cell, to battery, to product-level
Perform component and system-level FMEA against Tesla’s core safety requirements to identify potential causes of failures in abusive scenarios
Utilize FMEA outputs to inform test scenarios and coverage
Develop and execute safety test validation plans in collaboration with parallel test engineering teams
Perform analysis of test results with thorough data review and fundamentals-based investigation to inform and drive design improvements
Develop new technologies to promote safety and efficiencies in our products to maintain Tesla’s cutting edge
Ensure end-to-end traceability and produce a closed-loop safety case

Requirements:
2-3 years of product design experience
Bachelor’s Degree in Mechanical Engineering, or equivalent experience
Proficiency in CAD modeling, CATIA V5/6 a plus
Excellent first principles understanding of structural mechanics, heat transfer, fluid mechanics, and thermodynamics with relevant experience
Experience performing FMEA/hazard analysis, scrutinizing safety-critical systems, and driving design changes to mitigate risk
System-level, big-picture thinking
Experience with high volume production and structural/thermal/fluids analysis is preferred
Collaborative team player with strong technical communication and bias towards action-oriented solutions
Familiarity with battery cell manufacturing and design, cell characteristics, and module design is a plus

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$91,600 - $234,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.