Sr. Manufacturing Engineer, Laser Welding, Energy Products

Description:
We’re seeking a Sr. Manufacturing Engineer with expertise in laser welding to lead the development and launch of advanced assembly and test processes for Tesla’s Energy Products. In this role, you’ll drive high-quality, efficient production of power electronics by designing, developing, and implementing innovative laser welding and manufacturing solutions that meet high-volume production goals.
This role requires onsite presence at our newest Megafactory 3 in the Greater Houston, TX area to support pilot and launch activities for 18–24 months. Following this phase, the position will transition to our Gigafactory in Austin, TX. Commuter or relocation support will be provided.

Responsibilities:
Design and develop advanced manufacturing processes that enable high-volume production with improved quality, reduced cost, and increased efficiency
Deploy manufacturing processes and equipment to production through rigorous tool qualification, documentation, and training, with a focus on laser welding
Ramp processes to meet production targets for cycle time, availability, yield, quality, and reliability, while fostering a culture of continuous improvement
Apply diverse manufacturing and quality techniques—including fastening, welding, brazing, soldering, adhesive bonding, vision inspection, leak testing, and electrical testing—to ensure product excellence
Lead cross-functional teams to solve complex problems through structured problem-solving, data-driven decisions, and collaborative leadership

Requirements:
4+ years of experience as a Manufacturing Engineer or similar, with direct responsibility for developing, deploying, ramping, and optimizing complex assembly processes in automated high-volume production environments
Experience working with laser welding systems
Experience with lean and six sigma principles, including proficiency in tools such as DMAIC, Root Cause Analysis (RCA), Design of Experiments (DOE), Failure Mode and Effects Analysis (FMEA), Process Capability Analysis (PCA), statistical process control (SPC), and Kaizen
Proficiency in data querying, analysis, and visualization using tools like MySQL, Python, R, JMP, or Tableau to make data-driven decisions and drive business results
Degree in Mechanical Engineering, Manufacturing Engineering, or a related field, or equivalent experience

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program