Staff Manufacturing Engineer, Cell Assembly

Description:
The Cell Manufacturing Engineering team at Tesla is looking for a highly-motivated Manufacturing Engineer to contribute to the development and ramp of cell manufacturing equipment and processes for our cutting-edge Tesla Energy Batteries. The Battery is one of the most complex and challenging components designed and manufactured at Tesla. This is an exciting opportunity to contribute to Tesla’s world class manufacturing facilities. Tesla is a demanding and fast-paced environment where you will work on a critical subsystem of an incredibly exciting product. In addition to developing working on ramping the line the Manufacturing Engineer works with cross-functional teams to test, validate, and roll-out equipment to production. The ideal candidate takes pride in their hands-on work, analytical ability, organizational skills and attention to detail. They appreciates an environment where superior work is encouraged, noticed and rewarded and where individuals carry tremendous responsibility. They looks forward to learning an incredible amount on the job.

Responsibilities:
Drive development of new/innovative manufacturing processes from proof of concept through to full scale production that enable improved battery performance and/or cost
Lead the in-house development of novel, complex, innovative, and intricate prototype manufacturing equipment for both low and high-volume lines. Manage internal and external equipment suppliers to design, install and commission production lines, ensuring successful integration on time
Work closely with the production team to ramp up the line, addressing any technical issues, and optimizing processes until the line runs at the desired rate
Plan and Execute DoEs to characterize boundary conditions and optimize process, establish critical process parameters and recipes for manufacturability and quality
Develop and manage PFMEA, DFMEA risk assessments to prioritize process improvement projects and ensure adequate metrology and controls are in place
Use tools like Minitab/JMP for data analysis and presentation of experimental data
Establish process controls for SPC and develop process related OCAPs
Lead product design for manufacturability (DFM), DFMEA and sustainability
Analysis of product design and identification of potential risks to the process
Run CAE/CFD simulations to theoretically understand /De-risk new process/Equipment design changes

Requirements:
Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field, or equivalent experience
First Principles Thinking: A rigorous mindset focused on breaking down complex problems to their fundamental truths, enabling innovative solutions to manufacturing challenges
Experience: 8+ years in Manufacturing Process Engineering, Automation Engineering, preferably in automotive or high-volume component production.
Experience in Cell Assembly / Laser welding / metal forming /Dispensing / High Volume assembly production is preferred
Technical Skills: o Proficiency in GD&T, SPC, MSA, FMEA / PFMEA, Simulation, CAD, statistical process control JMP capability analysis (Cp / Cpk), and control plans
Knowledge of metrology systems (inline/offline)
In-depth knowledge of lean manufacturing principles
Experience with equipment buy-offs and process capability validation
Proven ability to manage cross-functional projects and drive supplier accountability
Exceptional technical writing and verbal skills to simplify complex issues

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$91,600 - $195,600/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.