Sr. Manufacturing Engineer, Paint & Powder Coatings

Description:
Tesla’s Materials Engineering team is at the forefront of developing first-of-a-kind processes which allow us to produce amazing vehicles at best-in-class quality and rate in a safe and ergonomic environment. The Material Eng Org is seeking a Sr. Manufacturing Engineer to lead the design and development of the manufacturing of our products, which includes specification and validation, establishing and optimizing critical process parameters, design for manufacturing, equipment specification and design, as well as installation and commissioning. The candidate will work closely with internal cross-functional teams, external vendors, and technology partners on manufacturing development from concept to production.

Responsibilities:
Lead manufacturing line design and launch – bid package development, vendor selection, equipment concept design, lead vendor design reviews, oversee fabrication, acceptance testing standards and visits, coordinate required building utilities, equipment installation, commissioning, and handover to operations, including a high level of cross collaboration with teams such as Internal stakeholders, Facilities, Construction, Operations, Maintenance and other Tesla manufacturing groups
Lead product design for manufacturability (DFM) and sustainability, including analysis of product design and identification of potential risks, and steering product design to the lowest overall cost (BOM & manufacturing cost)
Design custom fixtures, jigs, tools, structures, etc. as needed, providing detailed build to print models/drawings for fabrication
Detailed line design based on process requirements, throughput, OEE calculations including lay-out equipment for manufacturing shops
Lead process qualification, including development of acceptance testing criteria and verifying equipment meets requirements using statistical tools (such as GR&R, SPC and Cp/Cpk)
Documentation of product requirements for process and equipment specification to sustain
Development of advanced processing technologies and equipment from concept to serial production
Management of Medium to large-scale projects for new programs, including the development of timing plans, cost breakdowns, identification of risks to project timing driving corrective action, reporting of project status, and oversight of installation and commissioning

Requirements:
Degree in Engineering (Manufacturing, Mechanical, Mechatronics or Chemical preferred) or equivalent experience
3 or more years of designing high volume manufacturing lines, mechanical equipment, fixturing and tooling in 2D and 3D CAD
Experience with developing, installing, and commissioning & ramp up high-volume manufacturing process equipment & automation systems
Experience in developing, executing, and interpreting results of Design of Experiments (DOE)
Experience using industrial engineering methods in high-volume manufacturing processes
Proficient in using Catia, SolidWorks, Inventor, AutoCAD, Revit & automation softwares
Proficient in the development and deployment of PFMEAs, new product introduction, and manufacturing operations

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$109,600 - $234,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.