Sr. Controls Engineer, Precision Machining, Optimus

Description:
Tesla is seeking a highly motivated Sr. Manufacturing Controls Engineer to join the Precision Machining, Optimus team in Lathrop, CA. The Sr. Manufacturing Controls Engineer is responsible for sustaining, improving, and integrating automated manufacturing equipment to the production line. They collaborate closely with equipment, quality, testing and process engineers to maintain existing automated equipment, troubleshoot PLC-based equipment, and identify opportunities for process enhancement through new automation components. With strong controls engineering fundamentals, the ideal candidate is independent, proactive, hands-on, and detail-oriented.

Responsibilities:
Lead continuous improvement efforts using data-driven solutions to create a reliable and efficient manufacturing plant
Support production ramp-up by troubleshooting mechanical automation equipment, PLCs, robots, motion controls, and vision systems
Develop and maintain Beckhoff, Siemens, Allen-Bradley PLCs and HMIs software to optimize operator and maintenance technician experience and ensure high-quality production
Contribute to equipment conceptual development, considering product specifications, process control requirements, layout complexity, cost, quality, and lead time
Create electrical schematics, optimize equipment for safety and efficiency, and update HMI systems for complex machinery
Address equipment issues, troubleshoot PLCs and robot-related production problems, and develop maintenance documentation and training materials
Drive continuous improvement of automated equipment to enhance safety, quality, productivity, and cost metrics
Participate in risk assessments and safety evaluations for equipment prior to launch
Support 24/7 production operations as needed

Requirements:
Degree in Electrical, Mechanical, Mechatronics or Computer Science, or equivalent experience
Minimum of 4+ years of hands-on experience as a mechanical/manufacturing controls engineer working with automation and electromechanical systems
Advanced proficiency in programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic
Experience with PLCs (Siemens and Beckhoff a must. Allen Bradley is a plus but not required) and Safety PLCs (Siemens, SIMATIC Integrated Safety, TwinSAFE, PILZ)
Proficiency in Human Machine Interface (HMI)/SCADA systems (SIMATIC WinCC (TIA Portal), TwinCAT HMI, or Ignition SCADA), and experience with Grafana
Ability to select and integrate circuit protectors, sensors, safety hardware, PLC hardware, and other components
Proficiency experience in programming robots (Fanuc 6+1 axis) and working with vision systems (Cognex, Keyence, IR Vision, etc.)
Proven troubleshooting skills, root cause analysis, and problem-solving under tight timing constraints
Knowledge of Ethernet communications (HTTP, MQTT, OPC), script-based programming (Python, C++, GO), motor drives (SEW EURODRIVE or AB PowerFlex), and field bus networks is a plus
Preferred working experience with tools such as Atlas Copco Fastening tools, Hipot Testers, CTS Leak Testers, etc.

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$93,600 - $189,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.