Controls Engineer, Manufacturing Development

Description:
Automation Control Engineers are responsible for implementing equipment controls solutions for all cell manufacturing projects. This includes design, architecture and implementation of automated equipment in process and discrete mass manufacturing. Equipment will include mixing, winding, hydraulics, automated storage systems, robotics, automated case and pallet conveyance, automated guided vehicles, etc.  Controls Engineers own equipment controls standard, hardware programming, robot programming, commissioning and review process of the project as well as additional functions such as auditing, installation and safety assessment.

Responsibilities:
Program and debug structure text and ladder logic code on multiple PLC controller platforms (Siemens, Beckhoff, B&R, Omron)

Develop code that is organized, structured, documented, maintainable and reusable

Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport

Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases

Create intuitive operator touchscreen interfaces using WinCC/MappView/TwinCAT HMI and SCADA dashboards screens using Ignition, Grafana

Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)

Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards

Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing

Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits

Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

Requirements:
Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation, or equivalent experience

PLC (Siemens, Beckhoff or B&R preferred)

Human Machine Interface (HMI / GUI – Beckhoff View, WinCC, Ignition)

Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)

Structured Text (IEC 61131-3) programming skills

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$91,600 - $164,400/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.