Sr. Automation Design Engineer

Tesla

Palo Alto, California Posted October 27, 2026

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On-site Full-time Senior
Job Description

Description:
The Senior Automation Design Engineer plays a pivotal role in enhancing Tesla's manufacturing efficiency by designing and optimizing automation lines in collaboration with equipment suppliers and integrators. This position focuses on critically evaluating production line assembly concepts, ensuring cost-effectiveness in supplier RFQs, and implementing innovative automation solutions to reduce cycle times and labor dependency. Working closely with internal teams and external partners, this role drives significant cost reductions and operational improvements across manufacturing processes.

Responsibilities:
Spearhead the growth of the Automation Design Team with the Supplier CapEx Team
Work with cross-functional Tesla teams to gather project requirements
Design Turnkey Automation systems in 3D CAD models in Solidworks/CATIA. Create 2D Drawing Documentation packages with GD&T
Assist in on-site mechanical debug of systems during post SAT periods
Standardize 3D component Library and Enclosures for full designs of key mechanical automation equipment
Collaborate with equipment integrators to design and refine assembly lines, tooling, and automation equipment for maximum efficiency and cost-effectiveness
Perform thorough reviews of production line assembly concepts in RFQs to automate labor-intensive processes and prevent supplier overcharging
Lead the identification and integration of automation solutions to minimize manual labor and boost production efficiency
Drive cost savings through accurate RFQ assessments, process optimization, and elimination of unnecessary expenses
Utilize SolidWorks and CATIA to review and improve line designs, CAD models, and simulations to meet cost and efficiency standard

Requirements:
5+ years of experience in the automation industry as a mechanical design engineer or applications engineer
Degree in Mechanical Engineering, Manufacturing Engineering, or equivalent experience
Extensive experience with CAD software such as SolidWorks, CATIA, and UGNX, including the ability to design fixtures and stations
Proven track record of owning automation assembly line project designs
Strong expertise in manufacturing processes, assembly line design, and cost management
Demonstrated ability to collaborate with equipment integrators and optimize production line tools and systems
Exceptional analytical and problem-solving skills
Ability to travel up to 30% of the time

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$132,000 - $240,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

Required Skills
manufacturing collaboration cross-functional collaboration SolidWorks CATIA mechanical engineering problem solving
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