Sr. Automation Controls Engineer, Cell Engineering

Description:
Automation Control Engineers specialize in designing and deploying high-speed mass manufacturing systems engineered for sub-millisecond scan rate and deterministic performance. This includes architecting and implementing ultra-precise automation solutions across process and discrete production lines while maintaining rigorous control standards for truly scalable systems. We cover a huge range of machinery and process types include mixing, pulling, winding, calendering, stamping, etc. We also build and implement the material flow, coordination and optimization necessary to deliver manufacturing at a truly mass-production scale. From development, to commissioning and scaling, controls engineers enable the next generation of manufacturing.

Responsibilities:
Program and debug structure text and ladder logic code on multiple PLC controller platforms (Beckhoff, Siemens, Inovance)
Develop code that is organized, structured, documented, maintainable and reusable
Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport
Design and optimize model predictive controllers, PID controllers and LQR controllers in high-speed manufacturing settings for process and discrete equipment
Create intuitive operator touchscreen interfaces using WinCC/Ignition/TwinCAT HMI and SCADA dashboards screens using Ignition, Grafana
Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)
Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards
Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

Requirements:
Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation or equivalent experience
Understanding of controls theory
Understanding of electronics
Fluency in at least one programming language, C++/C#/Structured Text (IEC 61131-3) preferred

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program