Staff Failure Analysis Engineer, High Voltage Power Devices
Tesla
Sunnyvale, California Posted October 26, 2026
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Job Description
Description:
The Failure Analysis Team’s mission is to determine root cause and contributing factors to improve Tesla’s products in collaboration with a large cross-section of other engineering teams. Engineers and Technicians on the team are responsible for a wide variety of Vehicle and Energy systems including the existing fleet and new products under development. This is a high-visibility, individual contributor role that requires extensive hands-on failure analysis of electronic components.
We are seeking an enthusiastic, fast-learning individual who will work closely with experienced Engineers on analyzing, root causing, and reporting on electronic component issues for high voltage power electronics.
As an industry leading company, Tesla offers the opportunity to work on leading products and cutting-edge technology in a fast paced, dynamic, and high visibility role.
Responsibilities:
Utilize analytical tools and techniques to support failure analysis investigations on electronic components at Package and Die Level
Perform sample preparation techniques to facilitate component fault isolation including mechanical cross section, Parallel lapping, chemical decapsulation, chemical etching and plasma etching
Complete electrical analysis and material characterizations to uncover the root causes of production yield losses and reliability failures
Collaborate with engineers from Design, Quality, Manufacturing Test, and Supplier Industrialization teams to support containment and to propose corrective actions for defects found in failure analysis
Produce written reports that clearly convey results of failure with guidance
Create design of experiments to test hypotheses and gain knowledge on recreating failure
Requirements:
Bachelor's degree in Electrical, Mechanical Engineering, or equivalent experience
Hands-on experience working in a service, development, or failure analysis laboratory environment
Strong written and verbal communication skills required (English)
Demonstrated interpersonal skills through team projects or leadership roles
Proficient operator of Scanning Electron Microscope (SEM, Dual Beam SEM/FIB Preferred) and other electrical/material analysis techniques
Deep understanding of semiconductor fabrication, theory, and usage is preferred
Hands-on experience with electrical testing tools like DMM, Power Supplies, and Oscilloscopes
Compensation & Benefits:
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation
$130,400 - $276,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
Required Skills
How to apply
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