Sr. Supplier Industrialization Engineer, Battery Cell

Description:
Tesla’s Supplier Industrialization team is responsible for critical component development and qualification activities at suppliers. This role will develop, qualify, scale up and optimize manufacturing and quality system procedures for Battery cell manufacturing. In this role, you will work closely with many organizations both internal and external to Tesla, taking new battery cell designs from initial concept through into full production.
The battery cell is a critical component in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced and incredibly exciting. The ideal candidate should be ready to push their limits, as they join in highly motivated and capable team to make unbelievable things into reality.

Responsibilities:
Develop, qualify, and oversee battery cell manufacturing process end to end (from upstream mixing & electrode manufacturing to downstream finished good cell testing and shipping)
Drive overall supplier industrialization readiness including factory readiness & manufacturing line FAT/SAT
Responsible for driving TQP (Tesla Qualification Process) for production launch readiness & ensure manufacturing lines meet cell design requirements
Leads FAs and implement CAs for battery cell inline, OQC, performance and next customer IQC failures
Participate in supplier DFM reviews & guide suppliers in efficient use of poke-yokes, best methods of manufacturing, testing, and gauging and correct tools or assembly equipment to use
Responsible for development & implementation of IQC, IPQC and OQC at supplier sites to ensure incoming product at Tesla is defect free
Accountable for supplier audits to ensure their ability to meet part performance, delivery, and reliability expectations
Validate supplier corrective actions involving design and/or process changes to ensure they are robust, sustainable, and implemented for similar potential concerns across manufacturing lines and/or suppliers

Requirements:
Bachelor’s Degree in Mechanical, Chemical, Material Science, Industrial or Electrical Engineering or equivalent experience

5+ years of experience in cell manufacturing (Pouch/Prismatic/Can type cells)
Demonstrated experience in developing cell manufacturing processes, qualifying & scaling to volume with suppliers
Proficient in Battery Cell FA techniques is mandatory: Cell tear downs experience, experience with cyclers, Raman spectroscopy, loading analysis/measurement
Experience in a manufacturing setup handling Measurement system analysis, SPC (Cp/Cpk analysis, Control Plans, FMEA & OEE
Skillful in statistically analyzing factory data to draw meaningful inferences
Excellent team building skills in dealing with suppliers, peers, and other functional areas
Strong technical writing ability and an ability to explain complex issues in a concise and plain manner
Ability to travel at short notice, domestic up to 80% and international up to 20%
Experience in high volume manufacturing is highly desired

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$88,000 - $240,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.