Sr. Supplier Industrialization Engineer, Battery Assembly

Description:
Tesla’s Supplier Industrialization team is responsible for critical component development and qualification activities at suppliers. This role will develop, qualify, scale up and optimize manufacturing and quality system procedures for Battery cell manufacturing. In this role, you will work closely with many organizations both internal and external to Tesla, taking new battery cell designs from initial concept through into full production.
The battery assembly is a critical part in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced and incredibly exciting. The ideal candidate should be ready to push their limits, as they join in highly motivated and capable team to make unbelievable things into reality.

Responsibilities:
Responsible for driving Industrialization & production launch readiness,  line/equipment qualification using TQP (Tesla Qualification Process) & ensure OEE and quality targets are achieved

Guide suppliers in selecting and validating appropriate dispensing systems for thermal/structural adhesives, define laser/tab welding process parameters, inspection criteria & validation requirements

Drive supplier DFM reviews, guide suppliers in efficient use of poke-yokes, best methods of assembly, testing, and gauging to ensure the product meets design requirement

Drive critical assembly interface requirements between supplier & Tesla factory and ensure proper quality controls are implemented at supplier assembly lines

Perform assembly stack-up tolerance analysis and ensure assembly process can meet  design requirements

Drive root cause analysis & validate corrective actions using Tesla SCAR system for factory & field quality issues

Identify & drive cost reduction activities by utilizing process, material optimization & yield improvements

Requirements:
Bachelor's Degree in Mechanical, Industrial, Manufacturing, or Electrical Engineering, or equivalent experience

3+ years of assembly plant experience supporting battery pack, module, laser welding, 2-part adhesive dispensing, vision-based inspections or similar processes in a Process or Manufacturing Engineering, Supplier Quality Engineering or Supplier Industrialization Engineering role

Demonstrated experience in developing battery assembly manufacturing processes, qualifying & scaling to volume with suppliers

Experience in a manufacturing setup handling Measurement system analysis, SPC (Cp/Cpk analysis, Control Plans, FMEA & OEE

Ability to communicate and direct supplier activities at the management level

Excellent team building skills in dealing with suppliers, peers, and other functional areas

Strong technical writing ability and an ability to explain complex issues in a concise and plain manner. Must be familiar with SPC and data analysis

Ability to travel on short notice domestic & international, up to 25% travel may be required

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$108,000 - $198,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.