Module Process Engineer, Terafab

Description:
We are building Terafab, a vertically integrated semiconductor factory at an unprecedented scale. The facility houses logic, memory, packaging, test, and lithography mask production under one roof, optimized for rapid iteration and maximum compute density per square foot.
Tesla is seeking highly driven Silicon Module Process Engineers across multiple disciplines (lithography, etch, deposition, epitaxy, metals, implant, polish and M&I) to accelerate advanced system-on-chip (SoC) development. In this role, you will build chips atom by atom: developing, optimizing, and owning the unit processes that pattern, deposit, remove, and transform materials at nanoscale precision. Working within Terafab's vertically integrated environment, you will collaborate directly with upstream and downstream modules, seeing your process changes flow through the full stack from front-end device fabrication to packaging and test. This unique structure enables rapid iteration cycles and immediate feedback loops that are impossible in traditional fabs. You will partner with cross-functional teams across the fab and Tesla's global network to bring up new tools, establish robust processes, and deliver best-in-class module performance with industry-leading specifications. From first wafer to high-volume manufacturing, you will be hands-on with the equipment and processes that define Terafab's capability.

Responsibilities:
Own end-to-end module performance from new tool installation and process development through qualification, production ramp, and high-volume manufacturing (HVM) support
Lead tool installation and qualification programs, driving on-time, spec-compliant performance and seamless HVM transitions
Execute tool-to-tool and fab-to-fab matching, ensuring global alignment across Tesla's sister fabs to achieve uniformity in production
Partner with equipment vendors and internal stakeholders to develop and sustain leading-edge module technologies that maximize yield, reliability, and cost-effectiveness
Design and lead complex DOEs to optimize process windows, extract actionable insights, and guide data-driven process improvements
Drive systematic yield improvement using structured problem-solving methodologies, leveraging upstream/downstream integration knowledge
Lead cross-functional task forces to troubleshoot process excursions, perform root-cause and failure analysis, and implement long-term corrective actions
Develop and maintain technical documentation including design-of-records, control plans, specifications, and standardized operating procedures
Champion continuous improvement in safety, quality, throughput, and cost, directly supporting the fab's operational excellence roadmap
Support 24/7 manufacturing operations through rotations, on-call availability, and rapid response to critical production issues

Requirements:
Bachelor's degree or higher in Materials Science, Electrical Engineering, Chemical Engineering, Physics, Chemistry, or equivalent experience
Hands-on cleanroom experience through internships, co-ops, research projects, or academic lab work
Fundamental understanding of semiconductor physics, materials science, and unit process operations (lithography, etch, deposition, etc.)
Demonstrated ability to learn quickly, work independently, and solve complex technical problems with limited guidance
Strong experimental mindset with curiosity to investigate root causes and iterate toward solutions
Excellent communication and collaboration skills, with ability to work effectively across multidisciplinary teams
Willingness to work hands-on with equipment and processes in a 24/7 manufacturing environment, including shift rotations and on-call support
Exceptional ability to navigate ambiguity, execute in fast-paced environments, and deliver results under pressure
Expected travel is 10% of time

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program