Sr. Process Joining Engineer

Description:
Tesla is seeking a highly motivated Senior Process Joining Engineer for our Body-in-White Shop. The engineer is responsible for developing, sustaining, and optimizing joining equipment and production processes.  The engineer needs to understand how the team’s joining processes impact the overall business unit as well as other internal teams at Tesla to ensure the entire team is aligned with Tesla’s mission.

The engineer will champion the data analysis of joining and related production processes and provide the most efficient and effective reporting and insights to the leadership team using a robust methodology to measure Key Performance Indicators. Using this data the Engineer will also create a roadmap to improve the monitored metrics and address any deficiencies.

The engineer is responsible for process planning, capacity planning, project planning, PFMEA, and 2D layout updating. The engineer will collaborate with multidisciplinary teams to develop and optimize processes. Additionally, the engineer will be responsible for driving OEE improvements, equipment production readiness and ensure best-in-class joining quality.

To be successful in this role, you will need to be experienced in process development, process sustaining, and data analytics. You will also need to have experience working with joining technologies including spot welding, laser welding, self-pierce riveting, and glue dispensing. Additionally, you must be effective in working on a project basis and be a strong communicator.

Responsibilities:
Must possess process engineering skills (process development/improvement, troubleshooting, standardized processes, in-depth data analysis, etc.)
Optimize product flow and line efficiency by designing or improving tools, jigs, stations, work methods and ergonomics using the 5S methodology

Create and maintain standardized processes, layouts and work instructions

Drive OEE top offender resolution, implementing actions to achieve quarterly goals, specifically in the areas of quality and equipment availability

Utilize knowledge of electrical and mechanical assemblies to predict equipment failure modes, proactively set preventative maintenance schedules, and improve preventative maintenance procedures

Troubleshooting and analysis of joining applications

Develop production line improvements and coordinate work between multiple teams to deliver a final product

Requirements:
Bachelor's Degree in Electrical/Industrial/Mechanical Engineering, or equivalent experience

5 years of experience in the automotive industry, Body in White experience is preferred

Knowledge of joining technologies: resistance spot welding, laser welding, riveting, fastening, and glue dispensing

Knowledge of six sigma, PFMEA, control plans and problem-solving methodologies

Knowledge of CATIA V5/V6, AutoCAD, GD&T, NAAMS standards. Basic Mechanical Design and 3D printing experience is a plus

Knowledge of hydraulics, pneumatics and electrical control systems

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program