Sr. Manufacturing Engineer, Body

Description:
Tesla is accelerating the world's transition to sustainable energy. As a Senior Manufacturing Engineer in our Body team, you'll lead the charge in revolutionizing vehicle body production for models like Model 3, Model Y, Cybertruck, and beyond. We're seeking innovative leaders who thrive in a fast-paced environment to drive efficiency, quality, and scalability in our Gigafactories.

Responsibilities:
Lead the design, optimization, and scaling of manufacturing processes (e.g., stamping, welding, Paint, joining, and assembly) to achieve world-class production rates while minimizing defects and costs
Drive cross-functional projects with design, quality, supply chain, and automation teams to integrate advanced technologies like AI-driven robotics, predictive maintenance, and Industry 4.0 solutions for manufacturing operations
Mentor and develop junior engineers, fostering a culture of continuous improvement through training, knowledge sharing, and performance coaching
Conduct strategic analyses (e.g., FMEA, root cause investigations) to resolve complex manufacturing challenges, such as material flow disruptions or high-voltage integration in EV bodies, ensuring compliance with safety and regulatory standards
Manage vendor relationships and budgets for equipment procurement, upgrades, and process validations, targeting metrics like 20%+ efficiency gains or 95%+ first-pass yield
Innovate sustainable practices, such as lightweighting with advanced materials (aluminum, composites) and recycling integrations, aligning with Tesla's environmental goals
Collaborate on new product introductions (NPI), from prototype to full-scale production, while anticipating scalability for future models and global expansion
Analyze production data using tools like MES or ERP systems to forecast and mitigate bottlenecks, supporting Tesla's ambitious output targets (e.g., millions of vehicles annually)

Requirements:
Bachelor's Degree in Mechanical Engineering, Manufacturing Engineering or equivalent experience
7+ years of experience in manufacturing engineering, with at least 3 years in a leadership or senior role, preferably in automotive or high-volume assembly environments
Proven expertise in CAD/CAE software (e.g., CATIA, Siemens NX), process simulation tools (e.g., Arena, FlexSim), and manufacturing principles like Lean, Six Sigma (Black Belt certification a plus)
Strong track record of leading projects that deliver measurable results, such as reducing cycle times, improving throughput, or cutting costs in body manufacturing
Deep knowledge of automation and robotics (e.g., Fanuc, ABB) for welding, stamping, and assembly processes
Excellent problem-solving skills with a "first principles" mindset, comfortable in high-pressure, dynamic settings
Ability to travel up to 25% for Gigafactory support and supplier visits

Compensation & Benefits:
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Expected Compensation
$130,400 - $234,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.